One device integrates three processes, and the efficiency is still in the air

And image of traditional different hosiery enterprises labor intensive scene, reporter yesterday entered the poly ROM hosiery co., LTD., zhejiang han weaving workshop, only hear the rumble of equipment to make, but rare employees busy figure. The secret is the "machine change" that companies started last year.
The company is a company that makes all kinds of sports socks. As a traditional labor-intensive enterprises, enterprises in the investment of equipment in general manager Wu Yu always "big", he thought, "machine substitution" is not only in machine is so simple, but also the optimization of production process.
Last year, the company invested 1.2 million euros in 50 "Ronald" hosiery machines from Italy, and was officially launched in March. The reporter saw at the production site, the thin line was made by knitting the needle of the knitting machine, and after a moment an already formed sock was going up and down the machine.
"Don't look down on this device, it integrates weaving, sewing, flip the three working procedure, not only can reduce the labor costs by 50%, more can make more space." Mr. Wu took a reporter to the second floor of the workshop, which was originally a sewn workshop and is now empty, where some workers are laying bricks.
"Most of the seams here have been removed, and after the renovation, this is the stereotypical workshop." The company has invested more than 300,000 euros to buy six of Italy's most advanced finalised devices, wu said. "An old setting machine need eight to nine people will only socks on finalize the design equipment, using new type equipment only need two people can finish two process to finalize the design and matching."
"Machine substitution" is big, but the harvest is not small. Wu Yu said, traditional hosiery process from weaving, sewing, flip, finalize the design, matching to the packing ring by ring, equipment, covers an area of big, if a link has not kept pace with the time of delivery of the orders will delay. The company's "machine replacement" is an optimized integration of the entire manufacturing process, which will be completed in the next three processes. "In the future, the first floor is, on the second floor is the finalize the design workshop, packing workshop on the third floor is the weaving workshop, the factory district division of labor is more relaxed, work efficiency is also higher."
In the workshop, the reporter found that many old equipment still be able to use, but wu yu is determined to eliminate it: "this is also the need of enterprise development." In recent years, the company has been working on foreign trade, and international brands such as adidas, reebok and GAP are its customers.
"The international brand of quality and technical requirements is very high, almost every month to carry out an inspection, conduct 'machine substitution is also an important means of enterprises to maintain customer." Mr Wu said.